Understanding Food-Grade Bulk Bags
As a supplier of packaging products across a wide variety of industries, our FlexSack experts are frequently asked about food grade bulk bags. When discussing food-grade bags, it’s important to determine exactly what level of “food graded-ness” fits the end user’s application.
Industrial Grade Bulk Bags
Most bulk bags are produced to an industry-standard known as “Industrial Grade.” These bags are produced under the standard production process with no additional measures being taken to prevent the chance of loose material or contaminants from the production processes, such as thread or PP flakes being present in the finished bag.
Clean Room Manufactured Bulk Bags
The next step up from an Industrial Grade FIBC is “Clean Room Manufactured.” These bags are manufactured in a controlled environment and undergo additional processes to reduce the likelihood of contaminants being present in the finished bag. These additional processes include air washing, vacuum cleanout, light table inspection, metal detection, and ultrasonic cutting. Generally, these additional cleaning steps are specified per the application.
Certified Food-Grade Bulk Bags
The highest level of “food-grade” bags, FIBCs, are produced in third-party audited and certified production facilities, meeting global standards such as American Institute of Baking (AIB), British Retail Consortium (BRC), and ISO22000. Under these certifications, rigorous environmental standards and manufacturing processes are followed to ensure that these bags uphold the highest standards for food cleanliness in the packaging of food products.
Compliance and Standards
As is with every bag FlexSack supplies, both Industrial Grade and Clean Room Manufactured FIBCs meet the requirements set forth under USA FDA 21 CFR Part 110.3, FDA CFR Title 21,177.1520, and IS 10910 for packaging materials intended to come into contact with human food. Therefore, in a generalized sense, these bags can be considered food-grade. For more information, see our food safety statement.
Food-Grade Bulk Bag Comparison Chart
Reference the below chart for measures taken at each level of food safety to ensure the right product is delivered for the specified application.
Level 1 Non Food Grade Bag |
Level 2 |
Level 3 Sensitive Products |
Level 4 Pharma Grade Bag |
|
Food Grade Raw Material | ♦ | ♦ | ♦ | ♦ |
Food Grade Masterbatch like UV | ♦ | ♦ | ♦ | |
Contamination Free Product | ♦ | ♦ | ♦ | ♦ |
Positive Air Pressure | ♦ | ♦ | ♦ | ♦ |
Deep Cleaning | ♦ | ♦ | ♦ | ♦ |
Ultrasonic Cutting | ♦ | ♦ | ♦ | |
Glass Policy | ♦ | ♦ | ♦ | ♦ |
Metal Policy | ♦ | ♦ | ♦ | ♦ |
Hygiene Policy (Hairnet, Uniform, Footwear) |
♦ | ♦ | ♦ | ♦ |
Food Safety Policy | ♦ | ♦ | ♦ | |
Identification | ♦ | ♦ | ♦ | ♦ |
No Allergen | ♦ | ♦ | ♦ | ♦ |
Traceability | ♦ | ♦ | ♦ | ♦ |
Daily Cleaning of Product Contact Surface | ♦ | ♦ | ♦ | ♦ |
Light Table Inspection | ♦ | ♦ | ♦ | ♦ |
Air Wash Cleaning | ♦ | ♦ | ♦ | ♦ |
Conditioned Filtered Air | ♦ | ♦ | ♦ | ♦ |
Special Pharma Clothing | ♦ | ♦ | ||
HEPA Filtered Environmental Air | ♦ | ♦ | ||
Controlled Environmental Temperature | ♦ | ♦ | ♦ | ♦ |
Ultrasonic Spout Cutting | ♦ | ♦ | ♦ | |
Ultrasonic Cross Cutting | ♦ | ♦ | ♦ | |
Metal Detection | ♦ | ♦ | ♦ |
What Are Food-Grade Bulk Bags?
Food-grade bulk bags are designed for use in food-grade facilities and for packaging food products. They must be manufactured in clean environments adhering to stringent hygiene standards, such as those certified by the American Institute of Baking (AIB), Safe Quality Food Institute (SQF), or the British Retail Consortium (BRC).
What Certifications are Important for Food-Grade FIBCs?
Key certifications for food-grade FIBCs include:
- FDA compliance for food contact materials, specifically 100% virgin polypropylene resin.
- GFSI-recognized certifications like BRC, SQF, and FSSC 22000.
- AIB certification, which ensures the manufacturing facility meets high standards of cleanliness and hygiene.
Can Any Bulk Bag Be Used with Food-grade Products If It Has a Food-grade Liner?
No, not all bulk bags are suitable for food-grade products even if they have a food-grade liner. The entire bag must be manufactured from 100% virgin polypropylene resin to ensure no contamination from recycled materials.
What Is HACCP And Why Is It Important for Food-grade FIBCs?
HACCP (Hazard Analysis and Critical Control Points) is a systematic preventive approach to food safety that identifies potential hazards and implements control measures to reduce or eliminate risks. It is crucial for ensuring the safety and hygiene of food-grade FIBCs.
How Do You Handle Static Electricity in FIBCs?
Static electricity can accumulate during the filling and emptying of FIBCs, posing a risk of ignition in flammable atmospheres. To mitigate this, Type C FIBCs must be grounded to prevent static discharge.
Can Food-grade Bulk Bags Be Reused?
Reusing bulk bags is possible if they are designed for multiple uses, typically indicated by a 5:1 Safety Factor. However, reusing bags can be risky due to potential wear and damage that may compromise their integrity.
About FlexSack
For more than 25 years, ABC Polymer Industries has been delivering bulk bags to customers throughout North America. Now under the name FlexSack, we’re committed to continuing to thrive on the reputation we’ve developed through the years. With experts in bulk bags, super sacks, FIBCs, and more, plus dedicated resources to managing our business, we’re focused on providing the best customer service experience possible while operating under a “relationship-first” approach. We often joke that we’re the best-kept secret in the bulk bags industry; a sentiment echoed by some of our most loyal customers.
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Physical address
Helena Industrial Park
545 Elm Street
Helena, AL 35080
Mailing address
P.O. Box 580
Helena, AL 35080